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Production of Concrete Admixtures (Additives)

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Production of Concrete Admixtures (Additives). Construction Chemicals. Admixture.  Chemical Admixtures used in Concrete.

 

Admixtures are artificial or natural materials added to the concrete besides cement, water and aggregate to improve certain property of concrete during casting or setting or service stage.

A material other than water, aggregates, or cement that is used as an ingredient of concrete or mortar to control setting and early hardening, workability, or to provide additional cementing properties.

Admixtures are generally used to alter the properties of concrete (such as increased workability or reduced water content, acceleration or retardation of setting time, acceleration of strength development, and improved resistance to weather and chemical attacks) to make it more suitable for a particular purpose. For example, calcium chloride can be used to accelerate strength development in mass concrete during winter. Air-entraining admixtures (inexpensive soaps, detergents, etc.) entrain air which greatly improves the workability of concrete and thus permits the use of harsher and more poorly graded aggregates and also those of undesirable shapes.

 

Functions of Admixture

Major functions and advantages of using admixtures are detailed below:

·         To improve workability of fresh concrete

·         To improve durability by entrainment of air

·         To reduce the water required

·         To accelerate setting & hardening & thus to produce high early strength

·         To aid curing

·         To impart water repellent / water proofing property

·         To cause dispersion of the cement particles when mixed with water

·         To retard setting

·         To improve wear resistance (hardness)

·         To offset / reduce shrinkage during setting & hardening

·         To cause expansion of concrete and automatic prestressing of steel

·         To aerate mortar / concrete to produce a light-weight product

·         To impart colour to concrete

·         To offset or reduce some chemical reaction

·         To reduce bleeding

·         To reduce the evolution of heat

Concrete admixtures are used to enhance the properties of concrete for applications in concrete works with special requirements.

Concrete admixtures are used to modify the properties of concrete to achieve desired workability in case of low water cement ratio, and to enhance setting time of concrete for long distance transportation of concrete.

 

Market Outlook

The demand for concrete admixtures is directly related to cement consumption trends. Some of the drivers of the concrete admixtures market are improving quality of construction in developing economies, increasing demand for high rise buildings, roads, bridges, tunnels and dams. Reduction in water usage and construction time is the major concerns of contractors and manufacturers, which could be rightly addressed by making effective use of concrete admixtures.

Indian admixtures market revenues are projected to grow at a CAGR of around 12% during 2014-19.

The worldwide concrete admixtures market, along with its applications, witnessed high growth in the past few years and is likely to continue so in the coming years. The drivers identified for the concrete admixtures demand are growing infrastructure requirements in developing economies, improving economics of construction, and shifting preferences of population towards urbanization.  It is also influenced by consumer awareness, need for durable and aesthetic civil structure, and other benefits achieved in making concrete structures more economical for contractors and other  stakeholders.

The market size, in terms of value, of concrete admixtures is estimated to be USD 11.68 Billion in 2015 and is projected to reach USD 18.10 Billion by 2020, at a CAGR of 9.15% between 2015 and 2020.

The Asia Pacific concrete admixtures market, along with its end products, has witnessed a linear growth in the past few years and this growth is estimated to increase in the coming years. Concrete admixtures are chemical formulations that are added to concrete at the initial mixing stage to enhance or modify the properties and workability of the mix. Concrete admixtures are used to enhance strength, durability, chemical resistance, and other properties, thus making concrete more suitable to satisfy the needs of modern civil structures. Concrete admixtures have found wide acceptance in the construction industry worldwide; especially for the construction of residential buildings, industrial amenities, and social and commercial complexes, and surface transportation infrastructure projects.

The concrete admixtures market in Asia Pacific has been experiencing significant growth in recent years, which is expected to continue in the near future, mainly driven by the highly growing demand from various end-use industries. Considerable amount of investments are being made by the various market players to serve the end-user applications in the future. China is the largest market for concrete admixtures market in the Asia-Pacific region, having accounted for 76.3% of the total Asia-Pacific demand in 2014.

 

Tags

 

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Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
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ABOUT NPCS

 

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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• Good Present/Future Demand
• Export-Import Market Potential
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• Project Costs and Payback Period


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR